IW PU Edge-sealed Tongue and Groove Composite Sandwich Panel
IW PU Edge-sealed Tongue and Groove Composite Sandwich Panel utilize a classic interlocking design and leverage the reliable waterproofing properties of polyurethane products, fully integrating the advantages of both polyurethane and rock wool while eliminating the shortcomings of traditional panels. They offer excellent performance in terms of waterproofing, thermal insulation, and sound absorption and noise reduction. The panel design is simple, and the material utilization rate is high, making them suitable for interior wall partitions and ceilings in buildings.
- Overview
- Technical Specifications
- Applications
- Recommended Products
Product details
The IW PU Edge-sealed Composite Sandwich Panel represents the pinnacle of modern building envelope technology. By innovatively fusing a high-density rock wool core with rigid polyurethane (PU) edge banding, this system delivers the "best of both worlds": the superior fire resistance and sound absorption of rock wool, combined with the excellent water resistance, airtightness, and structural strength of polyurethane. Designed to European standards with a unique dovetail joint, the IW series ensures a flawless, airtight facade that stands the test of time.
Performance Features
1. Unrivaled Fire Resistance & Safety
At the heart of the IW panel is high-quality rock wool. As a non-combustible material, it provides a critical barrier against fire. In the event of a fire, the panel helps contain the spread of flames and smoke, protecting the building's structural integrity and buying valuable time for evacuation. This makes it an ideal choice for buildings with strict fire codes, such as chemical plants and data centers.
2. Superior Thermal Insulation & Energy Efficiency
The combination of the rock wool core and the PU edge seal creates an uninterrupted thermal barrier. The PU edges prevent heat leakage at the joints (a common weak point), while the rock wool core minimizes heat transfer across the panel surface. This dual-action insulation significantly reduces energy consumption for heating and cooling, contributing to a greener, more sustainable building.
3. Acoustic Comfort: Sound Absorption & Noise Reduction
Industrial environments can be noisy. The porous structure of the rock wool core acts as an excellent sound absorber. The IW panel effectively dampens external noise (such as traffic or weather) and contains internal operational noise, creating a quieter, more compliant environment for workers and the surrounding community.
4. Water Resistance & Extended Service Life
Traditional rock wool panels can suffer if water infiltrates the core, leading to sagging and loss of insulation value. The IW PU Edge-sealed technology solves this. The rigid polyurethane edges form a waterproof frame around the rock wool, completely blocking moisture ingress. This water resistance ensures the insulation performance remains stable over decades, effectively extending the lifespan of the building facade.
5. High Strength & Structural Rigidity
While rock wool is soft, the PU edges are rigid and tough. The edge-sealing process bonds the steel facings and the core into a solid, box-like composite structure. This significantly increases the panel's bending resistance and compressive strength, allowing for longer spans between support columns and reducing the amount of structural steel required.
Aesthetic & Visual Appeal
· Flat, Smooth, and Modern
A high-performance wall must also look good. The IW PU Edge-sealed Composite Sandwich Panel offers an exceptional visual finish. The stiffness provided by the PU edges helps maintain the extreme flatness of the metal face, eliminating the "oil canning" or rippling effect often seen on metal facades.
· Rounded & Refined Appearance
The product design emphasizes a "smooth and rounded" aesthetic. The joint connections are clean and precise, offering a seamless look that enhances the architectural lines of the building. Whether you choose a flat finish or a micro-ribbed profile, the IW series delivers a high-end, futuristic industrial appearance that elevates the brand image of any corporate facility.
Technical Specifications
Material Characteristics Table
| Size(mm) | Standard panel width: 1000 |
| Optional panel width: 500~1000 | |
| Panel length: ≤15000 | |
| Standard panel thickness: 50, 75, 100, 150, 200, 250 | |
| Surface pattern | Square wide ribs, smooth and flat surface, embossed pattern, mini corrugated, Lishui corrugated |
| Skin thickness(mm) | Outer steel plate: 0.5-0.8 mm |
| Inner steel plate: 0.4-0.6 mm | |
| Joint width(mm) | 0 |
| Core material | PU + fiberglass wool, PU + rock wool |
| Core material density(Kg/m3) | Fiberglass wool: 64; Rock wool: 120~140 |
| Flammability | A |
Performance Selection Table
| Core material | Thickness (mm) | Type of Support | Load(KN/m2)/rafter spacing(mm) | Panel weigh(Kg/m2) | Thermal conductivity(W/m2`k) | |||||
| 0.5 | 1 | 1.5 | 2 | 2.5 | 3 | |||||
| Rock wool | 50 | Single-span/multi-span | 5400 | 3713 | 2866 | 2332 | 1961 | 1689 | 14.98 | 0.76 |
| 75 | 7216 | 5029 | 3923 | 3220 | 2727 | 2360 | 17.85 | 0.53 | ||
| 100 | 8807 | 6169 | 4833 | 3981 | 3380 | 2932 | 20.72 | 0.4 | ||
| 150 | 11508 | 8044 | 6292 | 5176 | 4390 | 3805 | 26.46 | 0.27 | ||
| Glass wool | 50 | Single-span/multi-span | 5522 | 3855 | 3013 | 2476 | 2099 | 1818 | 12.36 | 0.6 |
| 75 | 7365 | 5204 | 4107 | 3404 | 2905 | 2530 | 13.92 | 0.41 | ||
| 100 | 8982 | 6375 | 5051 | 4200 | 3594 | 3138 | 15.48 | 0.31 | ||
| 150 | 11739 | 8317 | 6580 | 5464 | 4671 | 4074 | 18.61 | 0.21 | ||
Standard Specifications
1. Facing Material Configuration:
The color-coated steel sheets use Clean Colorbond® steel from BlueScope Steel or equivalent products with the same technical specifications from other steel manufacturers. The surface is coated with a special nano-reinforced polyester coating system, ensuring long-lasting beauty, and the substrate is guaranteed to be corrosion-resistant for 20 years.
2. Core Material Configuration:
High-quality hydrophobic rock wool and glass wool that meet Hongxing's technical specifications are used. The PU (polyurethane) uses specialized raw materials from Huntsman, a leading polyurethane chemical company.
3. Adhesive Configuration:
A non-corrosive, environmentally friendly adhesive is used, which does not damage the facing or core materials.
Other components are selected according to Hongxing's technical requirements.
Applications
The versatility of the IW PU Edge-sealed Composite Sandwich Panel makes it the preferred choice for a wide array of sectors:
High-End Industrial Plants: Where fire safety and clean aesthetics are paramount.
· Cold Chain Logistics: Leveraging the PU sealing for better temperature control.
· Public Buildings: Stadiums, exhibition centers, and airports requiring soundproofing and durability.
· Commercial Complexes: Office blocks and large retail spaces needing rapid installation and modern looks.
· Power Plants & Chemical Facilities: Environments demanding strict fire resistance and corrosion protection.

The IW PU Edge-sealed Composite Sandwich Panel is more than just an upgrade; it is a revolution in wall cladding technology. By successfully integrating the thermal and fireproof properties of rock wool with the watertight and structural benefits of polyurethane, Hongxing Technology has created a solution that addresses every major concern of modern building envelopes.
With its European standard design, unique dovetail sealing, and superior flatness, the IW series promises not only to protect your building but to enhance its value and longevity.
Ready to upgrade your building's envelope? Contact us today to discuss specifications and get a quote for the IW PU Edge-sealed Series.